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Model No.: HNKM60709
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Custom Brazed Diamond Grinding Wheels – for Cast Iron Grinding
| Parameter | Value |
|---|---|
| Product Type | Brazed diamond Grinding Wheels |
| Abrasive Type | Brazed diamond (single-layer, high exposure) |
| Bond Type | Brazed (high-temperature chemical bond) |
| Grit Options | 30# (coarse – aggressive removal), 60# (medium – general grinding), 120# (fine – finishing) |
| Target Material | Cast iron (gray cast iron, ductile iron, chilled cast iron) |
| Customization | Full custom service – dimensions, bore, grit, and shape |
These custom brazed diamond grinding wheels are specifically designed for cast iron grinding applications – available in three grit options to suit different stages of the grinding process:
| Grit | Application | Cutting Action | Finish |
|---|---|---|---|
| 30# | Heavy stock removal, rough grinding | Very aggressive | Very rough |
| 60# | General grinding, conditioning | Moderate-aggressive | Medium |
| 120# | Finishing, surface smoothing | Fine | Smooth |
Testing Support: We provide all three grits for customer testing – so you can determine the optimal grit for your specific cast iron workpiece and grinding conditions.
Custom Manufacturing: We offer full customization services – dimensions, bore size, wheel thickness, grit, and shape – all manufactured to your exact specifications.
| Feature | Benefit |
|---|---|
| Brazed diamond technology | Extremely sharp, aggressive cutting, long life |
| Three grit options | 30# for roughing, 60# for general, 120# for finishing |
| Custom manufacturing | Made to your exact specifications |
| Testing support | All three grits available for evaluation |
| Cool grinding | Low heat – prevents thermal damage to castings |
| No loading | Open structure prevents cast iron chips from clogging |
| Feature | Benefit |
|---|---|
| High grain exposure | Diamond stands tall – aggressive cutting |
| Chemical bond | No grain pull-out – consistent performance |
| Sharp cutting action | Low grinding force – less heat |
| Open structure | Cast iron chips fall away – no loading |
| Long service life | Fewer wheel changes – higher productivity |
| Grit | Particle Size | Cut Rate | Surface Finish | Best Application |
|---|---|---|---|---|
| 30# | ~500-600 µm | ⭐⭐⭐⭐⭐ Very aggressive | Very rough | Heavy stock removal, rough grinding, fast material removal |
| 60# | ~200-250 µm | ⭐⭐⭐⭐ Aggressive | Medium | General grinding, conditioning, surface prep |
| 120# | ~100-120 µm | ⭐⭐⭐ Moderate | Smooth | Finishing, smoothing, final surface preparation |
| Step | Grit | Operation | Purpose |
|---|---|---|---|
| 1 | 30# | Rough grinding | Remove gates, risers, heavy stock |
| 2 | 60# | Intermediate grinding | Smooth rough surface, remove coarse scratches |
| 3 | 120# | Finishing | Prepare surface for final use or coating |
| Why Test? | Benefit |
|---|---|
| Different cast iron types need different grits | Find the optimal grit for your material |
| Different applications need different finishes | Match grit to your finish requirement |
| Verify performance before full production | Ensure the best results |
We provide all three grits for testing – so you can evaluate and select the best option for your cast iron grinding application.
Every cast iron grinding application is different. That's why we offer full customization.
| Custom Parameter | Options |
|---|---|
| Outer Diameter | Any size |
| Bore / Arbor Hole | Any size (to fit your machine) |
| Thickness | Any size |
| Grit | 30#, 60#, 120#, or custom |
| Wheel Shape | Type 1, Type 11, Type 12, custom |
| Segment Type | Continuous, segmented, or custom |
| Step | What We Need |
|---|---|
| 1 | Wheel dimensions (OD, bore, thickness) |
| 2 | Grit size (30#, 60#, 120#, or other) |
| 3 | Cast iron type and application |
| 4 | Machine details (spindle size, RPM) |
| 5 | Quantity |
| Shape Code | Description | Best For |
|---|---|---|
| Type 1 (1A1) | Straight / parallel wheel | General grinding, OD grinding |
| Type 11 (11V9) | Flared cup | Flute grinding, angle grinding |
| Type 12 (12V9) | Dish / saucer | Gashing, cut-off, profiles |
| Custom | Your design | Special applications |
| Cast Iron Type | Typical Applications |
|---|---|
| Gray cast iron | Engine blocks, cylinder heads, machine bases |
| Ductile / nodular cast iron | Automotive components, heavy machinery |
| Chilled cast iron | Hard, wear-resistant castings |
| Malleable cast iron | Pipe fittings, automotive parts |
| Operation | Recommended Grit | Description |
|---|---|---|
| Fettling / foundry grinding | 30# | Removing gates, risers, flash |
| Surface conditioning | 60# | Smoothing rough surfaces |
| Finishing | 120# | Final surface preparation |
| Edge grinding | 30#-60# | Shaping and finishing edges |
| Weld / defect removal | 30# | Removing casting defects |
| Parameter | 30# Wheel | 60# Wheel | 120# Wheel |
|---|---|---|---|
| Grit | 30# | 60# | 120# |
| Cut rate | Very aggressive | Aggressive | Moderate |
| Finish | Very rough | Medium | Smooth |
| Best for | Heavy stock removal | General grinding | Finishing |
| Application | Roughing, fettling | Conditioning, smoothing | Final finish |
| Parameter | Value / Range |
|---|---|
| Outer Diameter | Custom |
| Thickness | Custom |
| Bore | Custom |
| Abrasive | Brazed diamond |
| Bond | Brazed (chemical bond) |
| Wheel type | Custom |
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