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Model No.: HNKM60627
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100mm Electroplated Diamond Saw Blade (Cutting + Grinding Combination)
| Parameter | Value |
|---|---|
| Outer Diameter (OD) | 100 mm |
| Thickness | 1.2 mm |
| Bore / Arbor Hole | Custom (to fit your machine) |
| Abrasive Type | Electroplated diamond |
| Special Feature | Electroplated on surface – provides both cutting and grinding action |
| Application | Cutting, shaping, and surface grinding |
| Target Materials | Stone, glass, ceramics, oilstones, tiles, porcelain, hard composites |
This 100mm electroplated diamond saw blade is uniquely designed with diamond electroplated on both the cutting edge and the side surfaces – providing both cutting and grinding capabilities in a single tool.
With a 1.2mm thin kerf, this blade delivers clean, precise cuts while the side diamond coating allows for simultaneous grinding, shaping, and edge finishing – reducing the need for secondary operations.
Ideal for cutting and shaping hard, brittle materials such as:
Natural stone – granite, marble, slate, quartzite
Glass – flat glass, glass blocks, glass tiles
Ceramics – ceramic tiles, porcelain, sanitary ware
Oilstones / sharpening stones – synthetic and natural stones
| Feature | Benefit |
|---|---|
| 100mm diameter | Fits standard angle grinders and tile saws |
| 1.2mm thickness | Thin kerf – minimizes material waste |
| Diamond on cutting edge | Sharp, clean cuts through hard materials |
| Diamond on side surfaces | Simultaneous grinding and shaping capability |
| Electroplated diamond | Sharp, aggressive cutting action |
| Cool cutting | Less heat – prevents chipping and cracking |
| Versatile | One tool for cutting, shaping, and edge finishing |
Unlike standard diamond blades that only cut, this blade has electroplated diamond on the side surfaces as well as the cutting edge.
| Feature | Benefit |
|---|---|
| Cutting edge diamond | Clean, precise cuts through hard materials |
| Side diamond coating | Grinds, shapes, and smooths edges during cutting |
| Combined function | Reduces tool changes – one tool does two jobs |
| Time saving | Eliminates separate grinding step |
| Better edge quality | Cuts and smooths in one operation |
| Operation | How It Works |
|---|---|
| Straight cutting | Cut through stone, glass, ceramic with the cutting edge |
| Curve cutting | The thin blade allows curved cuts |
| Edge shaping | Use the side diamond to shape edges |
| Surface grinding | Grind flat surfaces with the side of the blade |
| Deburring | Remove sharp edges after cutting |
| Notching / slotting | Cut slots and notches in hard materials |
| Parameter | Value |
|---|---|
| Outer Diameter (OD) | 100 mm |
| Thickness | 1.2 mm |
| Bore | Custom (e.g., 16mm, 20mm, 22.23mm) |
| Abrasive | Electroplated diamond |
| Diamond location | Cutting edge + side surfaces |
| Grit size | #40 – #200 (depending on material) |
| Max RPM | ~12,000 – 15,000 RPM (per wheel marking) |
| Application | Cutting, grinding, shaping |
| Target materials | Stone, glass, ceramics, oilstones, porcelain |
| Material | Recommended Grit |
|---|---|
| Stone (granite, marble) | #40-80 |
| Glass | #80-120 |
| Ceramics / porcelain | #60-100 |
| Oilstones / sharpening stones | #80-120 |
| Material | Examples | Cutting | Grinding/Shaping |
|---|---|---|---|
| Stone | Granite, marble, slate, quartzite | ✅ Cut slabs, tiles, blocks | ✅ Shape edges, smooth surfaces |
| Glass | Flat glass, glass blocks, glass tiles | ✅ Cut glass to size | ✅ Smooth cut edges, beveling |
| Ceramics | Tiles, porcelain, sanitary ware | ✅ Cut tiles, trim edges | ✅ Smooth cut edges, deburr |
| Oilstones | Synthetic and natural sharpening stones | ✅ Cut stones to length | ✅ Surface grinding, shaping |
| Industry | Application |
|---|---|
| Construction / Tiling | Cutting ceramic and stone tiles |
| Stone fabrication | Cutting and shaping granite, marble |
| Glass fabrication | Cutting glass sheets and blocks |
| Tool making | Cutting and shaping oilstones and sharpening stones |
| DIY / Home improvement | General cutting and grinding of hard materials |
| Art / Craft | Cutting and shaping glass, stone, ceramic for art projects |
Ensure bore matches your machine spindle
Use proper flanges
Tighten securely
Check blade for damage before use
| Material | Recommended RPM |
|---|---|
| Stone | 8,000 – 10,000 |
| Glass | 6,000 – 8,000 |
| Ceramics | 8,000 – 10,000 |
| Oilstones | 8,000 – 10,000 |
Use light pressure – let the diamond work
For straight cuts: guide blade along a straight edge
For curves: follow the desired line
Use the side surface of the blade
Apply light pressure
Move blade across the surface to be ground
For edges: tilt blade slightly for beveling
| Cooling Method | Effect |
|---|---|
| Water (flood or mist) | Best – prevents heat, extends life, reduces dust |
| Dry | Acceptable for short cuts (wear safety mask) |
| Advantage | Explanation |
|---|---|
| Dual function | One tool for cutting + grinding – saves time |
| Thin kerf (1.2mm) | Less material waste |
| Clean cuts | Sharp diamond cuts cleanly through hard materials |
| Smooth edges | Grinding action eliminates sharp edges |
| Versatile | Works on stone, glass, ceramics, oilstones |
| Cost-effective | One tool replaces separate cutting and grinding blades |
| Long life | Electroplated diamond lasts longer than conventional abrasives |
| Feature | Standard Diamond Blade | This Blade (Cutting + Grinding) |
|---|---|---|
| Cutting function | ✅ Yes | ✅ Yes |
| Grinding function | ❌ No (requires separate tool) | ✅ Yes (side diamond coating) |
| Edge finishing | Requires secondary operation | Done simultaneously |
| Tool changes | Need to change to grinding tool | No tool change needed |
| Material waste | Standard kerf | Thin kerf (1.2mm) |
| Problem | Likely Cause | Solution |
|---|---|---|
| Chipping on cut edge | Feed too fast or wrong grit | Reduce feed rate; use finer grit |
| Slow cutting | Wheel dull or glazed | Replace blade; adjust speed |
| Excessive dust | Dry cutting | Use water coolant |
| Wheel wears too fast | Too much pressure or wrong material | Reduce pressure; check material compatibility |
| Uneven grinding | Uneven pressure | Apply even pressure when using side surface |
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